{"id":472,"date":"2021-06-30T15:51:55","date_gmt":"2021-06-30T13:51:55","guid":{"rendered":"https:\/\/www.kistner-germany.de\/?page_id=472"},"modified":"2021-06-30T15:59:30","modified_gmt":"2021-06-30T13:59:30","slug":"drawing-machine-with-stabilizing-unit","status":"publish","type":"page","link":"https:\/\/kistner-germany.de\/en\/drawing-machine-with-stabilizing-unit\/","title":{"rendered":"Drawing machine with stabilizing unit"},"content":{"rendered":"[vc_row type=&#8221;full_width_content&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;50px&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; bg_image=&#8221;125&#8243; bg_position=&#8221;center center&#8221; bg_repeat=&#8221;no-repeat&#8221; scene_position=&#8221;center&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; color_overlay=&#8221;#000000&#8243; overlay_strength=&#8221;0.5&#8243; gradient_direction=&#8221;left_to_right&#8221; enable_shape_divider=&#8221;true&#8221; shape_divider_color=&#8221;#ffffff&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221; shape_type=&#8221;curve_asym_2&#8243;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221; bg_image_animation=&#8221;none&#8221;][divider line_type=&#8221;No Line&#8221; custom_height=&#8221;250&#8243;][\/vc_column][\/vc_row][vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; top_padding=&#8221;3%&#8221; constrain_group_1=&#8221;yes&#8221; bottom_padding=&#8221;3%&#8221; left_padding_desktop=&#8221;3%&#8221; constrain_group_2=&#8221;yes&#8221; right_padding_desktop=&#8221;3%&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221; shape_type=&#8221;&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221; bg_image_animation=&#8221;none&#8221;][nectar_highlighted_text color_type=&#8221;gradient&#8221; highlight_color=&#8221;#94121d&#8221; secondary_color=&#8221;#e10416&#8243; text_color=&#8221;#333333&#8243; style=&#8221;regular_underline&#8221; underline_thickness=&#8221;default&#8221;]\n<h2><em>Drawing machine with stabilizing unit<\/em><\/h2>\n[\/nectar_highlighted_text][\/vc_column][\/vc_row][vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; top_padding=&#8221;3%&#8221; constrain_group_1=&#8221;yes&#8221; bottom_padding=&#8221;3%&#8221; left_padding_desktop=&#8221;3%&#8221; constrain_group_2=&#8221;yes&#8221; right_padding_desktop=&#8221;3%&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221; shape_type=&#8221;&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/6&#8243; tablet_width_inherit=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221; bg_image_animation=&#8221;none&#8221;][\/vc_column][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;2\/3&#8243; tablet_width_inherit=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221; bg_image_animation=&#8221;none&#8221;][toggles style=&#8221;minimal&#8221; accordion=&#8221;true&#8221;][toggle color=&#8221;Default&#8221; title=&#8221;Application&#8221;][vc_column_text]The line is suitable for the production of heat treated prestressed concrete wires with plain or profiled surface and low relaxation. Starting with wire rod, the finish product i.e. either coils or bars, is manufactured &#8220;in-line&#8221;. The finish product conforms to all standards set by German and International standard authorities.[\/vc_column_text][\/toggle][toggle color=&#8221;Default&#8221; title=&#8221;Mode of operation&#8221;][vc_column_text]\n<ul>\n<li>By means of the very large capstans of 1.200 mm dia. On the drawing machine, the wire will be cooled down in a very short distance of time to abt. 50 to 60\u00b0 C after leaving of the drawing die; thus providing the required high quality standard of the finish products<\/li>\n<li>Traversing induction furnace for increase of quality and productivity<\/li>\n<li>Use of 2 individually driven, V-grooved capstans of 4.000 mm dia. on the stretching unit, thus providing a very straight wire or bar with deflection of<br \/>\n&lt; 1 mm\/m<\/li>\n<li>Automated operation for the production of coils by use of double take-up collectors with wire cutter installed in front and automatic switch-over after cutting<\/li>\n<li>Automated operation for the production of bars by use of a looping floor and intermediate accumulator at the bundling station of the bar cutter<\/li>\n<li>Rectangular and burr-free cutting of bars by using cutter bushes<\/li>\n<li>Safety devices for the total unit according to UVV\/VBG7E and characterizing to CE-standard<\/li>\n<\/ul>\n[\/vc_column_text][\/toggle][toggle color=&#8221;Default&#8221; title=&#8221;Mechanical design features&#8221;][vc_column_text]\n<ul>\n<li>Rod wire pay-off with capacity of 3 coils with incorporated flyer and coil pushing device<\/li>\n<li>Straight-line drawing machine for max. 5 drafts, capstan dia. 1.200 mm<\/li>\n<li>Combined drawing, profiling and straightening unit<\/li>\n<li>Traversing induction furnace with following water quenching section<\/li>\n<li>V-grooved capstans of 4.000 mm dia. on the stretching unit<\/li>\n<li>Caterpillar take-off with individual drive of both flat belts<\/li>\n<li>Wire cutter with rotating cutting knife<\/li>\n<li>Double coil take-up collectors with automatic switch-over device<\/li>\n<li>Looping floor with internal width of 4.000 mm<\/li>\n<li>Bar cutter with cutter bushed and attached bundling station with incorporated intermediate accumulator<\/li>\n<\/ul>\n[\/vc_column_text][\/toggle][toggle color=&#8221;Default&#8221; title=&#8221;Electrical design features&#8221;][vc_column_text]\n<ul>\n<li>AC three-phase induction motors, water- cooled, i.e. low-noise level, environment-friendly<\/li>\n<li>Frequency converters SIEMENS with control system &#8220;VECTOR control&#8221;<\/li>\n<li>Profi-Bus connection<\/li>\n<li>Stored-program computer control SIMATIC S7<\/li>\n<li>Operator panel OP for drawing machine and stretching unit<\/li>\n<li>Computer control for induction furnace<\/li>\n<li>Central control desk for the entire line<\/li>\n<\/ul>\n[\/vc_column_text][\/toggle][toggle color=&#8221;Default&#8221; title=&#8221;Technical data&#8221;][vc_column_text]\n<ol>\n<li><b>Wire rod pay-off with flyer<\/b><br \/>\nRod wire dia.: 11,0 &#8211; 16,0 mm<br \/>\nLoading capacity per reel: 2.500\u00a0kg<br \/>\nWorks continuously<\/li>\n<li><b>Straight-line drawing machine for max. 5 drafts<br \/>\n<\/b>Capstan dia.: 1.200 mm<br \/>\nInstalled motor power: 90 KW<br \/>\nFinish wire dia.: 5,70 &#8211; 11,50 mm<br \/>\nLine Speed: max 14 m\/min<\/li>\n<li><b>Pulling carriage with hydraulic drawing in device<br \/>\n<\/b>Cross-sectional change: max. 25%<br \/>\nStroke rate: 15\/min<br \/>\nDrawing in length: 50 mm\/Stroke<\/li>\n<li><b>Forming head<br \/>\n<\/b>Roll adjustment by electric motors with electronic counter<\/li>\n<li><b>Induction furnace<br \/>\n<\/b>Induction achievement: 300 KW<br \/>\nFurnace temperature: max 440 \u00b0C<br \/>\nWire size: 5,0 &#8211; 10,0 mm<br \/>\nProduction achievement: 2.800 kg\/h<\/li>\n<li><b>Water quench<br \/>\n<\/b>Wire temperature: &lt;\u00a060\u00b0C<\/li>\n<li><b>V-grooved capstans<br \/>\n<\/b>Capstans dia.: 4.000 mm<br \/>\nTwo v-grooves<\/li>\n<li><b>Caterpillar take-off<br \/>\n<\/b>Both flat belts coats<br \/>\nIndividual drive of both flat belts<br \/>\nDriving speed: max 280 m\/min<\/li>\n<li><b>Rotating cutting knife<br \/>\n<\/b>Automatic release of the cutting process<\/li>\n<li><b>Double coil take-up collectors with automatic switch-over device<br \/>\n<\/b>Capacity: 1.000 &#8211; 2.000 kg<br \/>\nCoil diameter: 1.500 &#8211; 2.800 mm<br \/>\nWorks continuously<\/li>\n<li><b>Looping floor<br \/>\n<\/b>Internal width : 4.200 mm<\/li>\n<li><b>Bar cutter with bundling station<br \/>\n<\/b>Bar diameter: 5,0 &#8211; 10,0 mm<br \/>\nBar length: 1.500 &#8211; 7.000 mm<br \/>\nNumber of cuts: max 38\/min<br \/>\nFlow velocity: max 100 m\/min<br \/>\nBundle weight: max 1.500 kg<\/li>\n<\/ol>\n[\/vc_column_text][\/toggle][\/toggles][vc_gallery type=&#8221;flickity_static_height_style&#8221; images=&#8221;358,360,362,364&#8243; flickity_spacing=&#8221;15px&#8221; flickity_controls=&#8221;next_prev_arrows_overlaid&#8221; flickity_overflow=&#8221;hidden&#8221; flickity_wrap_around=&#8221;wrap&#8221; flickity_image_scale_on_drag=&#8221;true&#8221; flickity_free_scroll=&#8221;true&#8221; flickity_box_shadow=&#8221;none&#8221; image_loading=&#8221;default&#8221; onclick=&#8221;link_image&#8221; css=&#8221;.vc_custom_1625061373202{border-radius: 15px !important;}&#8221; flickity_img_height=&#8221;400&#8243;][\/vc_column][vc_column column_padding=&#8221;no-extra-padding&#8221; 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